WLC 4000 Series
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Water Tank Level Controller High Water Alarm

Water Tank Level Controller High Water Alarm

Our water supply system and its infrastructure are intended to plan for the collection, storage, distribution and transmission, including treatment, of water for homes, commercial use for industry and irrigation, as well as for such public uses as fire fighting.

All of these uses require reserve water or a guaranteed supply of water to operate. The normal solution is a water holding tank at or near the place of intended use. In domestic supplies, this might be a municipal water tank or resovoir. Many municipal systems are required to keep a minimum of at least 30 days supply ‘banked’ in underground or above ground systems.  This aspect, along with several other aspects of water management falls under civil engineering services provided by the local county or city government in charge of managing the water systems.

Rooftop Water TanksMany rural areas are on private or local wells. In many residential areas with low yield wells (typically less than 5gpm but it is sometimes considered as a function of requirements) an elevated holding tank is a requirement. The long familiar sight of high rise inner city buildings with water tanks on the roof, in use today, provides high-rise residents the water from those tanks located on the roofs of the buildings. In addition to being a storage device the tank creates water pressure by gravity, which brings water to each apartment as needed. They can also potentially provide fire safety in those high rises by providing instant local access to water.

Safety

For most commercial and fire saftey systems the common storage solution is a holding tank. Both cooling towers for HVAC and storage tanks for fire supression must have a reliable system for regulating the water level. Amazingly, many safety systems still have old fashioned float type switches or early generation electric water level switches. The first forms of electric sensors did improve on the mechanical float switch, while introducing new problems to be learned and overcome, such as corrosion or deterioration of sensors rendering them inaccurate or useless. In the cases of power failure there are other issues with the loss of electricity itself at the site.

Conservation

Potable water is the essence of life. Wasting it is not an option in our society today. Our work with local utilities shows how properly regulating water levels does indeed save water and money.

Recently, we added a Normally Closed (NC) relay to a high alarm and wired the well pump through the relay; when activated the relay would open and turn the pump off. This is a safety switch just in case the relay that operates the pump contacts fuses closed. We can custom fit almost any application.

Legal Requirements

A High Level Alarm or shutoff is a water conservation device to conserve water waste, damage from spillage, etc. In California, the law changed a year ago and now requires not only that all cooling tower systems have both a shutoff and an alarm, but must report to a BAS: “Open and closed circuit cooling tower installations must … be equipped with an overflow alarm to prevent overflow of the sump in case of makeup water valve failure….alarm shall send an audible signal or provide an alert via the energy management control system to the tower operator in case of sump overflow.”

Our integration with BAS, our UL listing and our rock solid reliability backed by our exclusive 100% guarantee is reason enough to employ Waterline products in all your water level management applications. When you realize the simplicity of maintenence, advanced state-of-the-art system operation and advanced microprocessor control finally gives you what you want at a cost that is exceptionally reasonable, you will wonder why you haven’t made the step up to waterline controls before.

Fluidtek
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Cooling Tower Utility Rebate Program.

Cooling Tower Utility Rebate Program.

Waterline Controls® is actively working to help set up rebate / incentive programs to help save water, and therefore money and natural resources. By helping local businesses set up accurate water level control systems less water is wasted and utility cost go down. By partnering with local utility services everyone benefits. Along with equipment rebates on needed test and control systems, included education and support allow this to work well with little complications or fuss.

Rebates for Waterline Controllers are now available from a new water conservation assistance program offered by the Seattle Public Utilities. We are proud to announce our partnership with this new incentive program in Seattle Washington, through Seattle Public Utilities, supported by local area WaterLine Controls® distributor FluidTEK.

This program is intended to help local Seattle businesses reduce water usage with help, education, support and rebates. Improving the monitoring and therefore reducing current water usage is a proven benefit of our Waterline systems, both economically and environmentally. A Cooling Tower Efficiency Manual has been produced by the utility that outlines the best ways for local businesses to use and save water. All participating businesses are asked to commit to the efficiency practices discussed.Seattle Public Utilities


Up to $7500 in total rebates are available per business.

These rebates are for the monitoring and control systems required to record and control water usage. Even without the rebates, the idea is sound and proven; waste less and save.

With our Electronic Sensors and Software driven Modular Solid State (of the art) Controllers, we are the perfect option to participate in this program. Our advanced and fully automated control system was used as the basis for the program’s evaluation process. With local Seattle HVAC parts and service supplier FluidTEK offering local support, you can’t lose. Support is also directly offed through the knowledgeable staff at SPU.

To sign up for this program, contact one of the water specialists at the SPU by calling (206) 343-8505.

Flyer:
SPU Flyer

Utility Rebate Program
If you are located in another part of country and want more information about Waterline Controls features, functions or its reliability, or would like to help make a program like this possible in your area, please contact Waterline Controls for assistance.
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Written by webtechs

Fountain Water Level Control and Sensors That Last

Fountain Water Level Control and Sensors That Last

Water FountainWater Fountains need to be accurately controlled to assure proper and continued function. The level of water required to keep the fountain from either running dry or overflowing is very important to monitor and maintain. Low water can cause pump damage or fountain failures, while floods from overflowing can be even more disastrous. We could help cover all that…and much more.

Fountains are usually in a public place, where you want the equipment out of sight…and touch, not in the view of onlookers, taking away from the experience. Our sensors can be located in an external static well to remove the sensing probe from sight.

You also need a safe system. Our sensors run on low voltage and low current. In fact, all of our products are ETL Listed to the industrial Controls UL Standard 508. You can check out our Fountain Systems here.

SensorsElectronic Liquid Level Control

What Kind of Sensor is the Best? Ask our customers!
We recently spoke with a fountain Contractor/Supplier in Los Angeles and got a great testimonial we thought we’d share.

He was telling us about a job he had been on recently…

Client Testimonial-

While attending to a fountain he had the chance to observe a Waterline electronic sensor. He was surprised by its appearance, thinking it look new, when he knew it was not. He said it had had our controller and sensor for 20 years and “it looks like it has never been in the water, it was so clean.” Ever seen the corrosion on conductivity probes or the pitting that occurs? Our sensors don’t suffer from that. We use a sensor that contains multiple stainless steel probes that are inserted into the liquid being measured.

We proudly told the contactor that here was the difference between our product and conductivity type probes. We told him that a 10 year old probe like the one he encountered can look almost brand new still. He went silent of a minute, and then exclaimed happily, “Wow, I never realized that until just now!”

Conductive Sensor

Corrosion on conductive sensor

Corrosion on a conductive sensor, typical after 1 year

Waterline Sensor

Waterline Controls Sensor

Even with bad water quality
tips of the probe look new!

Controllers

You also need to control your water supply. Waterline controllers are designed to operate 110VAC solenoid valves and connect into a larger control panel to let the pool or fountain operator know what the water level controls are doing. Building Automation System– With BAS connection capability our revolutionary software driven solid state electronic controllers are the cutting edge for water level control. We have systems with High & Low Alarms and Low-Low Basin Heater Cut-off, for fool-proof operation. Testing is simple and intuitive, with just a push of a button.control (Duplicate)

The Sum is Greater Than the Parts

And some great parts they are. With little maintenance, low cost, long life and integrated firmware for hassle free operation, we think we have the only system you’ll ever need for keeping a beautiful and expensive water fountain running economically, safely and automatically for many, many years to come. Back that up with our industry leading 100% satisfaction guarantee and you simply can’t lose!

External Static Pipe
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Choosing the Right Water Level Sensor

Choosing the Right Water Level Sensor

Very basically, a water level sensor detects the level of water in a container. Our water level systems use Electronic Sensors for determining the volume of water in a tank. They can replace old systems with mechanical float switches and Capacitive, Conductive or Ultrasonic sensors.

There are lots of water level sensor systems available today. The challenge is in choosing the right system. You need ease of use. You’ll need to easily integrate with your existing systems. You need to monitor and, finally, control it.

It is important to select a water control sensor that has an intuitive monitoring system. Ours feature LED indicators and easy to use push button systems. If the sensor can work on autopilot, then you reduce the need for continuous manual monitoring. We say ours system is “so complete you don’t need to be there.” With our controllers and sensors you have a complete level detection and filling system which is fully automatic.

Durability is another important factor to consider in a water level sensor. We build systems so they can last for many decades. A modular design will also let you fix individual parts when needed, eliminating the need for a complete replacement. You will never have to replace the entire unit again, simply replace the appropriate part. This kind of design can substantially reduce the cost of maintenance and operation. We have a 100% satisfaction guarantee. If it doesn’t work we will take it back – period. This kind of guarantee shows we are very confident about the effectiveness of our system.

Made in the USASafety

Waterline systems utilize a low voltage, which avoids injuries and serious accidents. A low-voltage / low-amp system totally eliminates the possibility of electric shock. During installation and maintenance, you are safe from accidents due to high sensor voltages. Our sensors are listed to UL508 Standard by ETL.

Sensor Types

The types of sensor you see in today’s market are generally Mechanical, Capacitive, Conductive and Ultrasonic. All of these have many drawbacks, reliability issues, corrosive issues, voltage issues or cost and calibration issues. In an application that contains diesel or certain coolants we do recommend using mechanical float switches. We have developed our own magnetic reed switch that connects directly with our WLC Series controller when needed.

New Technology

Waterline Controls designed and created completely new electronic switch sensor that runs on software. In conjunction with our automatic controllers, with models designed for many markets and application, we offer a complete, simple, and reliable solid state electronic level control system that is also very cost effective.



Our water level sensors are built to last, withstanding harsh conditions, compensating for waves, and maintaining an accuracy within 1/8″ of operating range.
CTI
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Cooling Technology Institute’s Annual Conference in New Orleans

Cooling Technology Institute’s Annual Conference in New Orleans

At this CTI Annual Conference show I was there alone, but got to spend time with one of my Customers Tony Balliagues, a Canadian, that I ran into there. On this trip I realized how much I love the combined art and music you find in Orleans. And of course, the food is really good too; there is just no other place quite like it in the US.
Cooling Tower
26 technical papers were presented, along with sessions put on by the Water Treating Group (WT), the Performance and Technology Group (P&T) and the Engineering Standards and Maintenance Group (ES&M) of CTI. There was also a Water Treating Panel Discussion on Instrumentation and Control in Cooling Water Systems. Hey, that’s us!
The conference was billed to “consist of the industry’s top vendors”.
We enjoyed meeting several OEMs and are excited about working with them in the future. We got a great reception and will be working furiously to get back to all of those that requested more information or quotes. We hope to welcome many of you to our family soon. Thanks!
–Bill S.

AHR
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AHR Expo in Chicago

AHR Expo in Chicago

The American Society of Heating and Air-Conditioning Engineers (ASHAE) “AHR Expo” in Chicago this year turned out to be a record breaker for attendance. Over 62,000 visitors from over 140 were in attendance for the 2015 Annual Meeting, according to ASHAE. A consolidation between ASHRAE and the Indoor Air Quality Association was also finalized by both organizations at the conference.
We had a great time – a special thanks goes out to all of the great people we talked with. Many were genuinely interested in how our water level controllers could upgrade and modernize their systems, and we had many conversations with both contactors and OEMs, several of whom we are already talking with further.
AHR Expo in ChicagoIt was a pretty cold visit to Chicago this year, but we had a good time there. We did get a bit tired walking around the conference and one day even braved the cold on foot back to the hotel, but a cab was the proper way to travel in that weather. At nights we were on a quest to find the best Italian food and even had several different kinds of pizza at three different restaurants. Our favorite food on this visit turned out to be at a place called Tuscany.
Next we are off to the Cooling Technology Institute’s Annual Conference in New Orleans, where we hope to see many old and, hopefully, some new, friends.
–Bill S.

Lift Stations
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Lift Stations

Lift Stations Explained

A lift station is a system that moves any sort of clear water or wastewater from a lower elevation to a higher elevation. It begins as a wet well – a large underground pit that gravity pipelines feed into. When there is a determined amount of water or sewage in the wet well, an electronic or float switch will activate a centrifugal pump that sends the contents elsewhere. In sewage situations, the lift station will carry sewage to a treatment center.

It’s often found that wet wells contain multiple pumps in order to handle various flows throughout the day. Secondary underground rooms where technicians can safely enter and service pumps and monitoring systems are known as dry wells, and are typically found near the wet well. If a level switch or pump were to fail for whatever reason, the contents can overflow. Regardless of clearwater or wastewater, this often results in property damage and/or physical injury.

Waterline Controls offers the WLC7000-9100 series for accurate and reliable level control. The WLC sensor is made of stainless steel probes that are low voltage and low current, and will not plate, foul, or degrade in clearwater or wastewater. The functions offered include pump on and off for two different pumps, a high alarm, and power loss indication. They can alternate between two pumps to ensure that both pumps are used equally, and a visible/audible alarm is optional. Lift Station controls and sensors have some specific reqirements you can explore more in depth here.

Waterline Controls
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Waterline Controls Acquires Trademark

Waterline Controls Acquires Trademark

After six years of waiting, Waterline Controls has finally received its trademark. When System Dynamics, Inc was developing Waterline Controls back in October of 2008, President Bill Seneff applied for a trademark of the name “Waterline Controls” to the United States Patent and Trademark Office (USPTO). After almost ten months of processing, the trademark request was denied. During five years of growing Waterline Controls business into the product line it is today, Bill Seneff had the Waterline Controls’ logo created and developed the WLC Level Controllers into a popular and recognizable brand. In August of 2013, both Waterline Controls’ name and logo were resubmitted for review by USPTO. There was no opposition, and the trademarks were officially registered on August 19th, 2014. You can find both the logo and the name trademarked at www.uspto.gov under their registration numbers 4587419 and 4587400 respectively.

Download PDF Information Page
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New Catalog Release!

New Catalog Release!

Due to an interest in physical literature from both new and existing customers across the country, Waterline Controls shows its dedication to clientele by developing a new product catalog. This blue booklet contains product information for all applications, including cooling towers, well water holding tanks, boilers, fire protection, sumps, commercial pools and fountains, sewage, and wastewater treatment.
Inside each catalog you will find high-resolution prints of the information sheets we provide online. These information sheets offer the product’s description, functions, design, and drawings. Included with the catalog is a flash drive that has .pdf versions of the printed documents, as well as AutoCAD drawings for each of our products. This is the first release of the DWG files.
Waterline Controls is proud to have been a paperless company and assist the economical efforts to conserve paper. If there are applications that you are not interested in, you can request custom catalogs that are built for your interests and needs in an effort to reduce paper consumption. These catalogs are currently in limited supply, so call today to ensure you receive your Waterline Controls catalog!

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