Choosing the Best Tank Level Sensor
Regular Post
Written by webtechs

Choosing the Best Tank Level Sensor

Picking the appropriate tank level sensor is a crucially important part of your technical decision making. Make no mistake the correct water level sensor stabilizes the performance of your equipment and helps prevent mistakes that can run into very large experiences. Read on to learn more. 

Accuracy and Reliability 

With mechanical float switches still so frequently seen, people can overlook the fact they corrode, tend to skid and can easily break down. Utilizing solid state technology helping to eliminate moving parts and offering the highest levels of accurate detection in all conditions. 

Challenges To Consider

You do not need us to tell you different tanks pose individual challenges. From high temperatures to chemical additives to issues with hard water and of course, not forgetting our old friend, sediment, a curse causing certain sensors to degrade before their time. A solid state system that is corrosion proof and non contact gives you the longevity you need. 

Control Functions

Picking a sensor should be based around what you need the sensor to accomplish. A top notch electronic tank level controller offers multiple set point actions and activation valves and offers real time monitoring without the need for the equipment to be manually adjusted. Check out systems that offer easy programming and indicators that are clear and easy to interpret.

Maintenance and Lifespan

Countless facilities waste huge amounts every year replacing worn down float switches or making inaccurate troubleshooting estimates. A long lasting electronic system vastly reduces the risk of this happening. Cost effectiveness, achieved! 

Easy To Install

Remember the easier the installation the quicker you get the benefits from having a stable system and vastly reduced risks of something going wrong. So look for a system that can integrate with what you already have and doesn’t require specialized technical people. If you pick the right tank level sensor you will combine lower costs of maintenance, safer operations and with smart, solid-state technology, Waterline Controls provides one of the most dependable and future-proof options available today.

Keywords:

best tank level sensor, water tank level sensor, electronic water level control, industrial tank monitoring, tank level switch, solid state water level sensor, cooling tower level controls, wastewater tank level sensor, corrosion-proof sensors, automated water level control, Waterline Controls sensors, facility water management, HVAC water system automation

Why Choose Water Line Controls

All of our water level controls and water level control systems are assembled right here in the U.S.A. where we monitor every step of the process.

Choosing the Best Tank Level Sensor, Sump Pump Float
, ,
0
blank
Regular Post
Written by webtechs

Water Level Controller Failure at Swan Lake

Water controller failures are all too common. Consider the incident in Dunbar Cave’s Swan Lake in Tennessee last December. The lake had just undergone a restoration project only three months before. Included in that project were repairs to the lake’s dam and spillway to allow the water levels to be raised. The pipe that controls those water levels failed, and the lake then drained itself. The incident at Swan Lake which was disappointing but not critical. However, many water controller failures result in serious problems. That’s why it is so important to invest in water controllers that are reliable.

Reliability is Key

If your application is critical to you, then you need the most reliable water controllers that you can find. Waterline Controls water level controls offer the kind of reliability that many of our customers have learned to depend on. In fact, our controllers are so well designed that they have a mere 1% failure rate even after 15 years.

What Makes Our Controllers Different

Waterline Controls designs water controllers to last. As part of our commitment to this goal, we developed a completely new electronic switch sensor with an emphasis on simplicity and reliability. Unlike other water controllers on the market today, our controllers have stainless steel sensor probes will not plate, foul, or deteriorate, regardless of water quality.That means no more sensor cleaning, no more replacing sensors, and no more worries about how water quality will impact your control system.
In addition, our controllers use solid-state electronics because of their durability and dependability. Another benefit of solid-state electronics lies in the extremely low voltages involved, which minimizes or eliminates the rusting, mineral fouling and deterioration of sensor probes. The water controllers also have an easy-to-use troubleshooting switch should any problems be encountered. Finally, we also aim to minimize the number of moving parts that are involved. The only moving parts in our water controllers are relays which can easily be tested and replaced.

How Our Controllers Work

Waterline Controls uses electronic sensors with an array of stainless steel probes that are able to simultaneously monitor multiple water levels at extremely high levels of accuracy. This array of sensors is connected to a controller that uses the sensor data to measure water levels and activate relays accordingly via integrated firmware. As mentioned earlier, the voltages used are extremely small because of the solid-state electronics. This not only aids in preventing fouling of the water but reduces power requirements. In addition, the water controllers are easy to connect to existing building automation systems.

Check Out Waterline Controls

If you are tired of replacing your water controllers, take a look at Waterline Controls. Our completely modular control sensors have an average life of 15 years and come with a 5-year limited warranty. Our customers have been using our controllers for water holding tanks, sumps, lift stations, cooling towers, and many other applications. It’s time to say goodbye to legacy controllers that use mechanical floats, conductive sensors, or ultrasound sensors and start saving time and money with a reliable design from Waterline Controls.

Water Level Controls
0
blank
Regular Post
Written by webtechs

Fire Protection Water Tank Level Controller System

Fire Protection Water Tank Level Controller System

Fire SafetyYour Fire Protection System is dependent on assuring your water reserve requirements are met at all times:

You really need look no further than the revolutionary
Electronic Sensors and Solid State controllers from Waterline Controls

Fire Water TankTypical regulations usually include languarge such as:

Regardless of use, all tanks shall be equipped with a device that will ensure that the tank contains the designated amount of water for fire flow duration as determination by the fire department”

Water Storage Tanks are an integral part of fire protection systems and the use of an above ground water storage tank that is correctly sized for the application could make the difference in an emergency situation and may be required by local fire code as a secondary on-site water supply for automatic fire sprinkler systems also known as a break tank.  A break tank is a water tank providing suction to a fire pump, but the tank’s capacity or size is less than that required by the fire protection systems served.

Gel-
Filled
Heat
Shrink
50 ft. sensor wire
Sensor Low Voltage Raceway
UP TO 10 WIRE DRY
CONTACTS
TO AUTOMATION SYSTEM – 2 for each function plus
2 for fault conditions. (see truth table for BAS wire quantities)
AC Power Input
Internal Relays (N.O.)
are rated 30 amps
at 250VAC.
Low Level Alarm
* See written specification for more details.
POWER
ALARM
FILL
LOW
ALARM
HEAT
CUT OUT
TESTING
HIGH
ALARM
PRESS TO TEST
* Contact the factory for Custom Sensor requirements.
Buzzers
with
Silencer
Switch
TANK WALL
Reference – BLACK
3″ Pipe Clamp
used as adjustment sleeve
4″ Slip Fitting
(Slip x Male NPT)
Maximum Operating Level
Minimum Operating Level
Low Alarm
Custom Fitting
Sensor
Low Alarm – BROWN
Minimum Operating Level – WHITE
Maximum Operating Level – RED
5/8″ Equalizer
Vent Hole (2)
1. The 3″ PVC Pipe needs to be at least 2″ longer than the longest Sensor tip.
2. Adjustment occurs by moving the 3″ PVC Pipe up or down and tightening the
clamp so it rests on the Custom Fitting.
Operating range
4″ NTP
Reference
TANK WALL
3″ PVC Pipe cut to length
M.O.L
4″ Threader into the tank
High Alarm
High Alarm – GREEN
High Level Alarm
CITY
WATER
SUPPLY
Fill to
Reservoir or Tank
“Y” Strainer
110VAC activated valve
as specified
Service Level Control
Service Level Fill Control with Low and High Alarm
Low-Low Alarm
Low-Low Alarm – BLUE
Low-Low Level Alarm
or Temp (optional)
UNIVERSAL DIAGRAM FOR ALL MODELS
Internal alarm
with silencer switch
ALARM
MODELS
FPT 3
Fire Protection
0
blank
Regular Post
Written by webtechs

Fountain Water Level Control and Sensors That Last

Fountain Water Level Control and Sensors That Last

Water FountainWater Fountains need to be accurately controlled to assure proper and continued function. The level of water required to keep the fountain from either running dry or overflowing is very important to monitor and maintain. Low water can cause pump damage or fountain failures, while floods from overflowing can be even more disastrous. We could help cover all that…and much more.

Fountains are usually in a public place, where you want the equipment out of sight…and touch, not in the view of onlookers, taking away from the experience. Our sensors can be located in an external static well to remove the sensing probe from sight.

You also need a safe system. Our sensors run on low voltage and low current. In fact, all of our products are ETL Listed to the industrial Controls UL Standard 508. You can check out our Fountain Systems here.

SensorsElectronic Liquid Level Control

What Kind of Sensor is the Best? Ask our customers!
We recently spoke with a fountain Contractor/Supplier in Los Angeles and got a great testimonial we thought we’d share.

He was telling us about a job he had been on recently…

Client Testimonial-

While attending to a fountain he had the chance to observe a Waterline electronic sensor. He was surprised by its appearance, thinking it look new, when he knew it was not. He said it had had our controller and sensor for 20 years and “it looks like it has never been in the water, it was so clean.” Ever seen the corrosion on conductivity probes or the pitting that occurs? Our sensors don’t suffer from that. We use a sensor that contains multiple stainless steel probes that are inserted into the liquid being measured.

We proudly told the contactor that here was the difference between our product and conductivity type probes. We told him that a 10 year old probe like the one he encountered can look almost brand new still. He went silent of a minute, and then exclaimed happily, “Wow, I never realized that until just now!”

Conductive Sensor

Corrosion on conductive sensor

Corrosion on a conductive sensor, typical after 1 year

Waterline Sensor

Waterline Controls Sensor

Even with bad water quality
tips of the probe look new!

Controllers

You also need to control your water supply. Waterline controllers are designed to operate 110VAC solenoid valves and connect into a larger control panel to let the pool or fountain operator know what the water level controls are doing. Building Automation System– With BAS connection capability our revolutionary software driven solid state electronic controllers are the cutting edge for water level control. We have systems with High & Low Alarms and Low-Low Basin Heater Cut-off, for fool-proof operation. Testing is simple and intuitive, with just a push of a button.control (Duplicate)

The Sum is Greater Than the Parts

And some great parts they are. With little maintenance, low cost, long life and integrated firmware for hassle free operation, we think we have the only system you’ll ever need for keeping a beautiful and expensive water fountain running economically, safely and automatically for many, many years to come. Back that up with our industry leading 100% satisfaction guarantee and you simply can’t lose!

Level Controller News
, ,
0
External Static Pipe
Regular Post
Written by webtechs

Choosing the Right Water Level Sensor

Choosing the Right Water Level Sensor

Very basically, a water level sensor detects the level of water in a container. Our water level systems use Electronic Sensors for determining the volume of water in a tank. They can replace old systems with mechanical float switches and Capacitive, Conductive or Ultrasonic sensors.

There are lots of water level sensor systems available today. The challenge is in choosing the right system. You need ease of use. You’ll need to easily integrate with your existing systems. You need to monitor and, finally, control it.

It is important to select a water control sensor that has an intuitive monitoring system. Ours feature LED indicators and easy to use push button systems. If the sensor can work on autopilot, then you reduce the need for continuous manual monitoring. We say ours system is “so complete you don’t need to be there.” With our controllers and sensors you have a complete level detection and filling system which is fully automatic.

Durability is another important factor to consider in a water level sensor. We build systems so they can last for many decades. A modular design will also let you fix individual parts when needed, eliminating the need for a complete replacement. You will never have to replace the entire unit again, simply replace the appropriate part. This kind of design can substantially reduce the cost of maintenance and operation. We have a 100% satisfaction guarantee. If it doesn’t work we will take it back – period. This kind of guarantee shows we are very confident about the effectiveness of our system.

Made in the USASafety

Waterline systems utilize a low voltage, which avoids injuries and serious accidents. A low-voltage / low-amp system totally eliminates the possibility of electric shock. During installation and maintenance, you are safe from accidents due to high sensor voltages. Our sensors are listed to UL508 Standard by ETL.

Sensor Types

The types of sensor you see in today’s market are generally Mechanical, Capacitive, Conductive and Ultrasonic. All of these have many drawbacks, reliability issues, corrosive issues, voltage issues or cost and calibration issues. In an application that contains diesel or certain coolants we do recommend using mechanical float switches. We have developed our own magnetic reed switch that connects directly with our WLC Series controller when needed.

New Technology

Waterline Controls designed and created completely new electronic switch sensor that runs on software. In conjunction with our automatic controllers, with models designed for many markets and application, we offer a complete, simple, and reliable solid state electronic level control system that is also very cost effective.

Our water level sensors are built to last, withstanding harsh conditions, compensating for waves, and maintaining an accuracy within 1/8″ of operating range.

Level Controller News
, ,
0