what is a liquid level sensor type
Written by jeremy

What is a Liquid Level Sensor? Level Switch Types

Liquid level sensor definition: Level Switches, also known as liquid level sensors, are a way to regulate and monitor levels of liquid like oil or water.

Liquid Level Sensor Types | Level Switch Types

Tuning fork models, tilt, vibrating rod, paddle, optical, inductive, float, displacer, diaphragm, conductive, and capacitive are the different types of level switches available.

Capacitive Level Sensors

Capacitive level switches or sensors use a probe with electrical contacts to monitor tank levels for powders or liquids. Traditionally these are low maintenance sensors and are used in for non-conductive materials like wood, ceramic, plastic, and other chemicals.

Conductivity Level Sensors

Conductivity level switches use electrical contacts with sensors to measure liquid levels. You can see these used in oil tanks, water reservoirs, ponds, pressure vessels, pharmaceuticals, and closed tanks.

Displacer Level Sensors

Displacer level switches are sensors with electrical contact and suspended coil springs to monitor liquid levels. Since they are surrounded by coils they are undisturbed by outside pressure and other forces. These sensors are used in viscous applications like oil refineries, chemical plants, and paint factories.

Tuning Fork Level Sensors

Tuning Fork level sensors are cost-effective and reliable switches with an electrical control connected to alarms and pump shutoffs. Due to their versatility and low cost, they are found in several different areas including construction, chemical, mining, and agriculture.

Float Level Sensors

Float level switches are sensors with an electrical contact output at a specific liquid level. Applications include level control, valve control, deaerators, condensate tanks, oil level control, drip legs, and boilers. A few models are designed for the automation of pumps, specifically filling and draining of tanks, wells, and reservoirs.

Optical Level Sensors

Optical level switches do not use any moving parts to detect changes in levels since they rely on infrared light. These types of sensors are not recommended to measure liquids that can crystallize or harden on the sensors since this will lead to incorrect levels being reported. However, these sensors are perfect candidates for applications that need to be accurate and tight fitting like dialysis machines, HVAC systems, pharmaceutical operations, and hydraulic applications.

Paddle Level Sensors

Paddle level switches are side or top-level mounting and use sensors with electric contacts. These are often found in grain silos, mining applications, and the beverage industry.

Diaphragm Level Sensors

Diaphragm level switches also known as a pressure switch works off of tiny sensors connected to an electric contact. These switches are usually used in granular materials because of their economical cost and versatility. Typically found in grain silos, mines, agriculture, and the beverage industries. The flexibility also comes from the areas they can be mounted internally or externally as well as in combination with horns, lights, and alarms.

Rod Level Sensors

Rod level sensors are economical switches that use vibrations to measure bulk solids and powder levels. These models are highly accurate and require low maintenance since they do not allow for build up and are based on a rod moving up and down for measurement.

Tilt Level Sensors

Tilt level sensors are connected to electric contacts to measure the presence or absence of materials based on pressure levels. Since they have high accuracy levels and can be delayed based on timers you will find these sensors in multiple industries like food, agriculture, hoppers, and other bulk solids like pellets or stones.

Never Replace Liquid Level Sensors Again with Waterline Controls™

Our level sensors and controls aren’t just for use in residential potable water holding tanks; some of the other applications include cooling towers, sump pumps, wastewater, boilers, water storage tanks, and building fire protection water tanks.

Written by webtechs

Water Level Controller Failure at Swan Lake

Water controller failures are all too common. Consider the incident in Dunbar Cave’s Swan Lake in Tennessee last December. The lake had just undergone a restoration project only three months before. Included in that project were repairs to the lake’s dam and spillway to allow the water levels to be raised. The pipe that controls those water levels failed, and the lake then drained itself. The incident at Swan Lake which was disappointing but not critical. However, many water controller failures result in serious problems. That’s why it is so important to invest in water controllers that are reliable.

Reliability is Key

If your application is critical to you, then you need the most reliable water controllers that you can find. Waterline Controls water level controls offer the kind of reliability that many of our customers have learned to depend on. In fact, our controllers are so well designed that they have a mere 1% failure rate even after 15 years.

What Makes Our Controllers Different

Waterline Controls designs water controllers to last. As part of our commitment to this goal, we developed a completely new electronic switch sensor with an emphasis on simplicity and reliability. Unlike other water controllers on the market today, our controllers have stainless steel sensor probes will not plate, foul, or deteriorate, regardless of water quality.That means no more sensor cleaning, no more replacing sensors, and no more worries about how water quality will impact your control system.
In addition, our controllers use solid-state electronics because of their durability and dependability. Another benefit of solid-state electronics lies in the extremely low voltages involved, which minimizes or eliminates the rusting, mineral fouling and deterioration of sensor probes. The water controllers also have an easy-to-use troubleshooting switch should any problems be encountered. Finally, we also aim to minimize the number of moving parts that are involved. The only moving parts in our water controllers are relays which can easily be tested and replaced.

How Our Controllers Work

Waterline Controls uses electronic sensors with an array of stainless steel probes that are able to simultaneously monitor multiple water levels at extremely high levels of accuracy. This array of sensors is connected to a controller that uses the sensor data to measure water levels and activate relays accordingly via integrated firmware. As mentioned earlier, the voltages used are extremely small because of the solid-state electronics. This not only aids in preventing fouling of the water but reduces power requirements. In addition, the water controllers are easy to connect to existing building automation systems.

Check Out Waterline Controls

If you are tired of replacing your water controllers, take a look at Waterline Controls. Our completely modular control sensors have an average life of 15 years and come with a 5-year limited warranty. Our customers have been using our controllers for water holding tanks, sumps, lift stations, cooling towers, and many other applications. It’s time to say goodbye to legacy controllers that use mechanical floats, conductive sensors, or ultrasound sensors and start saving time and money with a reliable design from Waterline Controls.