Choosing the Best Tank Level Sensor
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Written by webtechs

Choosing the Best Tank Level Sensor

Picking the appropriate tank level sensor is a crucially important part of your technical decision making. Make no mistake the correct water level sensor stabilizes the performance of your equipment and helps prevent mistakes that can run into very large experiences. Read on to learn more. 

Accuracy and Reliability 

With mechanical float switches still so frequently seen, people can overlook the fact they corrode, tend to skid and can easily break down. Utilizing solid state technology helping to eliminate moving parts and offering the highest levels of accurate detection in all conditions. 

Challenges To Consider

You do not need us to tell you different tanks pose individual challenges. From high temperatures to chemical additives to issues with hard water and of course, not forgetting our old friend, sediment, a curse causing certain sensors to degrade before their time. A solid state system that is corrosion proof and non contact gives you the longevity you need. 

Control Functions

Picking a sensor should be based around what you need the sensor to accomplish. A top notch electronic tank level controller offers multiple set point actions and activation valves and offers real time monitoring without the need for the equipment to be manually adjusted. Check out systems that offer easy programming and indicators that are clear and easy to interpret.

Maintenance and Lifespan

Countless facilities waste huge amounts every year replacing worn down float switches or making inaccurate troubleshooting estimates. A long lasting electronic system vastly reduces the risk of this happening. Cost effectiveness, achieved! 

Easy To Install

Remember the easier the installation the quicker you get the benefits from having a stable system and vastly reduced risks of something going wrong. So look for a system that can integrate with what you already have and doesn’t require specialized technical people. If you pick the right tank level sensor you will combine lower costs of maintenance, safer operations and with smart, solid-state technology, Waterline Controls provides one of the most dependable and future-proof options available today.

Keywords:

best tank level sensor, water tank level sensor, electronic water level control, industrial tank monitoring, tank level switch, solid state water level sensor, cooling tower level controls, wastewater tank level sensor, corrosion-proof sensors, automated water level control, Waterline Controls sensors, facility water management, HVAC water system automation

Why Choose Water Line Controls

All of our water level controls and water level control systems are assembled right here in the U.S.A. where we monitor every step of the process.

Choosing the Best Tank Level Sensor, Sump Pump Float
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Choosing the Best Tank Level Sensor
Regular Post
Written by jeremy

What is a Liquid Level Sensor? Level Switch Types

Liquid level sensor definition: Level Switches, also known as liquid level sensors, are a way to regulate and monitor levels of liquid like oil or water.

Liquid Level Sensor Types | Level Switch Types

Tuning fork models, tilt, vibrating rod, paddle, optical, inductive, float, displacer, diaphragm, conductive, and capacitive are the different types of level switches available.

Capacitive Level Sensors

Capacitive level switches or sensors use a probe with electrical contacts to monitor tank levels for powders or liquids. Traditionally these are low maintenance sensors and are used in for non-conductive materials like wood, ceramic, plastic, and other chemicals.

Conductivity Level Sensors

Conductivity level switches use electrical contacts with sensors to measure liquid levels. You can see these used in oil tanks, water reservoirs, ponds, pressure vessels, pharmaceuticals, and closed tanks.

Displacer Level Sensors

Displacer level switches are sensors with electrical contact and suspended coil springs to monitor liquid levels. Since they are surrounded by coils they are undisturbed by outside pressure and other forces. These sensors are used in viscous applications like oil refineries, chemical plants, and paint factories.

Tuning Fork Level Sensors

Tuning Fork level sensors are cost-effective and reliable switches with an electrical control connected to alarms and pump shutoffs. Due to their versatility and low cost, they are found in several different areas including construction, chemical, mining, and agriculture.

Float Level Sensors

Float level switches are sensors with an electrical contact output at a specific liquid level. Applications include level control, valve control, deaerators, condensate tanks, oil level control, drip legs, and boilers. A few models are designed for the automation of pumps, specifically filling and draining of tanks, wells, and reservoirs.

Optical Level Sensors

Optical level switches do not use any moving parts to detect changes in levels since they rely on infrared light. These types of sensors are not recommended to measure liquids that can crystallize or harden on the sensors since this will lead to incorrect levels being reported. However, these sensors are perfect candidates for applications that need to be accurate and tight fitting like dialysis machines, HVAC systems, pharmaceutical operations, and hydraulic applications.

Paddle Level Sensors

Paddle level switches are side or top-level mounting and use sensors with electric contacts. These are often found in grain silos, mining applications, and the beverage industry.

Diaphragm Level Sensors

Diaphragm level switches also known as a pressure switch works off of tiny sensors connected to an electric contact. These switches are usually used in granular materials because of their economical cost and versatility. Typically found in grain silos, mines, agriculture, and the beverage industries. The flexibility also comes from the areas they can be mounted internally or externally as well as in combination with horns, lights, and alarms.

Rod Level Sensors

Rod level sensors are economical switches that use vibrations to measure bulk solids and powder levels. These models are highly accurate and require low maintenance since they do not allow for build up and are based on a rod moving up and down for measurement.

Tilt Level Sensors

Tilt level sensors are connected to electric contacts to measure the presence or absence of materials based on pressure levels. Since they have high accuracy levels and can be delayed based on timers you will find these sensors in multiple industries like food, agriculture, hoppers, and other bulk solids like pellets or stones.

Never Replace Liquid Level Sensors Again with Waterline Controls™

Our level sensors and controls aren’t just for use in residential potable water holding tanks; some of the other applications include cooling towers, sump pumps, wastewater, boilers, water storage tanks, and building fire protection water tanks.

Water Level Controls
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